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PLM Integration with ERP: Streamline Your Product Development

For food and beverage, cosmetics and personal care, and specialty chemical brands, managing SKU codes and evolving product data is complex. R&D teams often rely on siloed tools: forecasting data might live in a CRM, SKU codes and master metadata in an ERP, and detailed product specs in a PLM system. 

Trace One ERP

Seamless Systems

Without integration, there's no single source of truth across siloed data—and that data must be manually transferred between systems, increasing the risk of entry errors, misalignment, and delays. This wastes valuable time by slowing down product development and time to market. 

Integrating PLM and ERP systems creates a centralized, continuously updated data environment that reduces manual work, improves accuracy, and helps teams focus on innovation instead of reconciliation. 

Let's explore the roles of PLM and ERP systems, the operational challenges of working without integration, and the benefits of creating a seamless connection between them. 

Trace One PLM ERP

What Does a PLM Do?

Product lifecycle management (PLM) software helps process manufacturers and grocery retailers producing private label brands streamline their product development, data management, and regulatory compliance to expedite time-to-market and enhance enterprise operations. 

A well-designed PLM system brings structure and clarity to every stage of the product lifecycle. It streamlines business processes while speeding innovation and empowering teams with improved decision making, resource allocation, and marketplace agility. This helps businesses align more closely with customer needs and better adapt to industry evolution. 

What is PLM for?

PLM software allows teams to work from a single source of truth within a digitized platform for product decisions, unifying formerly disparate data while ensuring effective and better aligned processes. A holistically connected product lifecycle management system coupled with the inherent digital enablement of well-designed PLM software will uncover opportunities for improved products, processes, and marketability. These result in: 
  • Trace One ERP

    Accelerated time to market:

    Shorter innovation cycles to capitalize on consumer trends.

  • Trace One ERP

    Improved team collaboration:

    Product developers, regulatory compliance specialists, packaging engineers and quality managers can operate from a single source of truth.   

  • Trace One ERP

    A more efficient product:

    From idea to development, to development to distribution and beyond, find new energy in your pipeline using PLM integration to power productivity and profitability.

  • Trace One ERP

    A comprehensive knowledge database:

    With idea scoring and data modeling, you can run an idea through a mirrored system before any resources are committed and create a knowledge database. This builds a full history of ideas for improving processes and creating the right products for your next category-defining launch.

  • Trace One ERP

    Controlled proprietary data:

    In a digital marketplace within an Industry 4.0 ecosystem, most companies’ value is now centered in their ability to manage their proprietary data and share that knowledge internally to spur innovation. Foster those knowledge-building opportunities at every click with built-in Artificial Intelligence (AI) and Machine Learning (ML) capabilities.

  • Trace One ERP

    Ironclad compliance:

    Trace every step in quality management across the entire supply chain and ensure your products are compliant in all markets in which you sell them, thanks to a centralized regulatory database for real world transparency, now and in the future.

PLM
SAP, Oracle, Microsoft Dynamics 365
  • ERP Material
  • ERP BOM
  • ERP Specification
  • PLM Specification
  • PLM Forumlation
  • PLM Material

From Development to Delivery How PLM-ERP integration improves operations

Enterprise resource planning (ERP) systems provide an integrated suite of business applications through a common process and data model. Integration between Trace One Devex PLM and ERP systems helps you turn product information into actionable ERP data by automating the creation, use, and formatting of material data, formulas, product specifications, cost information, and more: 

  • Connects business and financial data: Link formula-based processes to essential financial information, providing a full picture of product costs and profitability. 
  • Standardizes data exchange: Enable seamless data sharing between systems, even when those systems use different coding methods or data formats. 
  • Creates a unified product database: Ensure enterprise-wide processes rely on accurate, complete, and consistent product data. 
Trace One PLM ERP

Integration Gaps The Problem with Disconnected Systems

Why would a company integrate ERP and PLM systems? The simple answer: to better manage product data and speed product launch. 

While ERP systems are effective for transactional purposes, they often lack the change functionality needed to support cross-functional collaboration. As products evolve, it’s crucial to maintain a history of changes for both traceability purposes and to help engineering departments track up-to-date product data. 

Trace One PLM ERP

Here are a few of the problems with disconnected systems: 

  • Manual data entry and errors: Information must be manually re-entered between systems, increasing the risk of mistakes. 
  • Data inconsistencies: Product specifications, materials, and cost data often differ across systems, causing confusion and inefficiencies. 
  • Slower time-to-market: Without seamless communication, delays occur in manufacturing, regulatory approvals, and supply chain management. 

A Single Source of Truth How PLM ERP Integration Transforms Product Development

When a company connects their ERP to their PLM system, they connect complex workflows within a single source of truth. This “digital thread” pulls through actionable data from products and PLM processes into the centralized data and processes of the entire company within its ERP.  

Here are the benefits of integrating PLM and ERP systems: 

Eliminate duplicate data entry with real-time syncing of product details—such as material specs, formulations, and pricing—across both systems. This reduces human error and improves efficiency. 

Trace One PLM ERP

R&D teams can complete more accurate product testing to ensure finished product data is shared consistently across all the systems and speeds up manufacturing readiness while improving accuracy as material masters are created.  

Trace One PLM ERP

Most products cannot be produced, bought, or shipped until a material is created or updated in your ERP system. When a new material is created in Devex PLM, the integration automatically triggers the creation of a related material in your ERP system, streamlining manufacturing processes.  

Trace One PLM ERP

PLM and ERP integration ensures regulatory compliance by streamlining processes through centralized data. Errors are reduced, and traceability is enhanced, which helps companies address potential compliance risks. 

Trace One PLM ERP

View material and finished product costs in your recipe trials, make real-time adjustments to formulation percentages, and set target costs to identify the most cost-effective and compliant options. 

Trace One PLM ERP

Give cross-functional teams access to the same reliable data to foster improved alignment across departments. Better collaboration and communication among departments means improved product development and efficiency.  

Trace One PLM ERP
Trace One ERP

Real-World Impact: A Competitive Edge

Companies looking to streamline operations and enhance productivity should consider integrating their PLM and ERP systems. Trace One Devex PLM offers a robust solution for businesses seeking a “create once, use many times” approach to product data management. With automated data translation, real-time insights, and seamless communication between systems, this integration is a must-have for companies aiming for long-term success. 

These options are designed to work with every level of technology budget and business process configuration, providing flexibility to use the Trace One Devex PLM system together with your vendor-specific ERP system.  

End-to-End NPDI Process
Automation

  • Ideation

    Idea Management Project and Portfolio Management

  • Concepts

    Product Development Supplier Sourcing

  • Viability

    Automated Regulatory Compliance Product Testing

  • Launch

    Product Data Management

  • Distribution

    Portfolio Management GS1 - GDSN

  • Consumer demand
  • Create project and start prototyping
  • Assess the new formula against regulations
  • Create final product spec
  • Launch and manage your porfolio
  • Market
Here’s how Trace One will help to harmonize your data across all systems. 
  • Store and synchronize data: Store product iterations on your PLM platform and synchronize the data for finished products. 
  • Unify material master management: Create material masters in your PLM and ERP systems simultaneously to keep materials, classifications, documents, and BOMs in one place. 
  • Ensure consistency across systems with centralized data that’s continuously up to date. 
  • Eliminate lag time: Kick off manufacturing as soon as you create material masters and automatically translate recipes for your ERP system. 
  • Connect and streamline: Trace One Devex PLM Open Connecter simplifies data transfer through a built-in mass import/export tool, eliminating the need for manual re-entry. 
  • Automate: Automatically format unstructured data to make it compatible with your target system. 
  • Standardize and simplify: Integrate data from multiple systems with one standardized tool based on native SQL technology. 
  • A scalable solution: Trace One Devex PLM Enterprise SOA Connecter offers more complex product information management for businesses that need real-time data updates for multiple processes. 
  • Assured accuracy: Properly format critical product data between systems, ensuring calculations for trace substances, weights, costs, and other key properties. 
  • Flexibility where you need it: Flexible business logic works with your company’s specific processes and data formats. 
  • Blueprinting: We guide your teams through fast, effective design workshops to discover the perfect configuration for your new PLM system. 
  • Implementation: Trace One builds the PLM system based on your unique requirements. We’ll help you settle into your new workflows and support each team on their part in data migration. 
  • Validation: Before launch, we validate the PLM system in your environment based on established use cases and perform detailed testing. 
  • Go live: The clear and guided Trace One approach works to mitigate risk, nerves, and resistance to change. Our experts create a project plan with an eye to minimal downtime as the shift is made from in-development to a live environment. 
  • SAP-friendly: Trace One Devex PLM SAP Connector links directly to your SAP database to translate PLM data and connect complex workflows. 
  • Direct data relationships: Build a direct relationship between PLM materials and SAP material masters, specifications, vendor and customer information, and support documentation. 
  • Visibility and traceability: Enable robust error handling and event logging. 

Customer Success Story

Trace One Case Study 

To learn more about how a Trace One Customer—a global flavor and colors manufacturer—improved data management and collaboration with PLM, ERP and CRM integration, download our PLM ERP integration case study today.  

Save time and resources by automating data updates and reduce the risk of data errors while bringing accuracy to your systems with Trace One’s ERP integration.  

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Our Customers Include

  • Auchan
  • 29-barilla
  • Cargill
  • OceanSpray
  • 37-mars-wrigley
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  • 04-sensient
  • Brown–Forman_Logo
  • McCormick
  • 30-continentalmills
  • Ghirardelli
  • 35-lindt
  • Bacardi
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  • Ahold_Delhaize_Logo
  • Europastry Logo
  • carrefour-supermarket-logo
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  • Moet Hennessy Logo
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  • Monoprix_logo.svg
  • Logo_Francap
  • Logo_Franprix_2015
  • Tesco_Logo.svg
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  • ElectroDepot_Logo
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  • Post Consumer Brands

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