Overview How does Trace One Devex PLM help cosmetics manufacturers manage product development?
Trace One Devex PLM is a Product Lifecycle Management platform built for cosmetics and personal care manufacturers. It centralizes formulation data, regulatory documentation, supplier specifications, and packaging details in one system — replacing fragmented spreadsheets and disconnected tools with a single, connected record for the entire product development process.
Trace One Devex PLM supports four core areas of cosmetic product development:
- Innovation and idea management. Capture, evaluate, and prioritize new product concepts in one place, so R&D (Research & Development) teams can move the strongest ideas forward faster.
- Formula and recipe creation. Build and manage cosmetic formulas with version control, ingredient-level data, and bill of materials (BOM) detail connected to suppliers and specifications.
- Regulatory compliance. Manage the data and documentation behind frameworks such as the EU Cosmetics Regulation (EC) No 1223/2009, INCI ingredient naming, and US FDA cosmetic labeling requirements.
- Time to market. Connect formulation, compliance, and packaging in one workflow to reduce handoffs and accelerate product launches.
| Trace One Devex PLM centralizes formulation, compliance, supplier, and packaging data for cosmetics manufacturers — replacing spreadsheets with one connected system from idea to launch. |
Transcript
Cosmetic PLM software connects formulation, ingredient compliance, supplier data, and packaging in one system. But the reason it matters is simpler than that.
A formula approved in one market can fail in another over a single ingredient threshold or a labeling rule. Someone has to know which products are affected — before launch, not after.
PLM stands for Product Lifecycle Management. Cosmetic PLM software is a centralized platform that manages every stage of developing a beauty or personal care product — formulation, ingredient compliance, supplier collaboration, packaging, and launch.
Cosmetic PLM software replaces spreadsheets and disconnected tools with a single connected product record.
Cosmetic product development is unusually data-heavy. One formula carries ingredient detail, cost data, supplier specifications, safety documentation, and regulatory requirements that differ by market.
When those live in separate files, teams spend their time reconciling versions instead of developing products.
Trace One Devex PLM is built for cosmetics and personal care manufacturers. By connecting innovation, formulation, regulatory compliance, and collaboration, it helps teams move products from idea to market faster.
One system, from idea to shelf.
Cosmetic formulation software allows formulators to build and manage formulas with full version control and ingredient-level detail, including bill of materials information.
In Trace One Devex PLM, each formula stays connected to supplier raw-material specifications, cost data, and regulatory requirements. That connection is the point.
When a formulator reformulates to hit a cost target or meet a compliance limit, the consequences are visible in the same place the change is made — not weeks later in a separate review.
Every revision is recorded. The result is a complete history of how a formula evolved from first trial to approved product.
The Formulation Suite adds tools built around how R&D works. Enhanced formula comparison shows differences across multiple formulas or versions side by side.
Advanced Formula Search connects users to the best-matching existing products, so prior work gets reused instead of rebuilt. Requirements-Driven Formulation runs compliance checks against the product brief during formulation — not after it.
The EU Cosmetics Regulation — Regulation (EC) No 1223/2009 — establishes a broader framework for cosmetic product safety and market access. Three obligations are particularly important for product information management.
First, a Product Information File, or PIF, is the dossier covering the product description, safety assessment, manufacturing method, and ingredient data. It must be kept accessible for ten years after the last batch is placed on the market.
Second, ingredients must be declared using INCI names — the International Nomenclature of Cosmetic Ingredients.
Third, products must be notified through the Cosmetic Products Notification Portal — the CPNP — before they are sold.
One thing to understand: this framework does not sit still. It is amended continuously through delegated acts that restrict ingredients, adjust concentration limits, and add labeling requirements. Compliance is continuous, not a one-time clearance at launch.
Trace One Devex PLM centralizes the formula, ingredient, and safety data behind these obligations. It can automatically generate the PIF and holds the product data required for CPNP notification. The notification itself is completed outside Devex.
In the United States, the Modernization of Cosmetics Regulation Act of 2022 — MoCRA — established new federal requirements for cosmetic facilities and Responsible Persons.
MoCRA requirements include facility registration and product listing with the FDA, safety substantiation for each product, and serious adverse event reporting within fifteen business days — with a copy of the product label included.
MoCRA's serious adverse event reporting requirement is where product data discipline stops being a preference and becomes a legal exposure.
Fifteen business days is not long enough to reconstruct which label version applied to which SKU, in which market, at the time of the incident.
Without consistent label versioning across SKUs and markets, teams may struggle to retrieve the correct product label and supporting information within MoCRA's reporting window.
MoCRA increases the importance of accessible and controlled product information. Linking product records, ingredient data, labels, and market status can help teams support product listing, safety substantiation, and adverse-event processes.
The EU Cosmetics Regulation and MoCRA are different frameworks, but both increase the value of current, controlled product information — ingredient data, product records, labels, and change history that teams can retrieve when needed.
In cosmetic PLM, suppliers and internal teams work from the same specifications. Raw-material data, technical data sheets, and safety data sheets are linked directly to the formulas that use them.
When a supplier ingredient changes, the impact on affected formulas can be identified. Sourcing, formulation, and compliance can work from the same controlled product data.
Ingredient discovery connects too. Covalo is an ingredient and supplier database for the cosmetics and personal care industry.
Through the Trace One and Covalo integration, formulators can search and select from more than one hundred thousand ingredients — actives, emollients, preservatives, fragrances, colorants, and surfactants — then create experimental ingredient records with Covalo data automatically pre-populated, reducing manual data entry before using them in formulations.
Cosmetic PLM also connects packaging specifications and label data with the formula and its compliance requirements — so on-pack declarations stay consistent with the approved formula.
Cosmetic PLM implementation follows four phases.
Phase one. Planning and requirements. Mapping current processes, data sources, and compliance requirements, and defining configuration and success criteria.
Phase two. System build and data migration. Configuring the platform and moving existing formulas, specifications, and supplier data across.
Phase three. Testing and validation. Formulas, workflows, and compliance documentation validated by the teams who will use them day to day.
Phase four. Launch and rollout. Going live, onboarding users across sites, and moving to ongoing support.
Enterprise cosmetics implementations typically run nine to eighteen months. Scope drives that number — the number of sites, the integrations required, and the complexity of the data being migrated.
Trace One Devex PLM brings cosmetic formulation, compliance, supplier, and packaging data into one connected platform.
Where remarkable products begin.
What capabilities does Trace One Devex PLM provide for cosmetic product development?
| Trace One Devex PLM supports the full cosmetic development lifecycle — innovation, formulation, regulatory compliance, supplier collaboration, and packaging — in a single platform. Each capability is detailed below. |
How does Trace One Devex PLM support cosmetic product innovation?
Trace One Devex PLM gives cosmetics teams a centralized place to capture and manage new product ideas, so concepts do not get lost across email and spreadsheets. Teams can run early cost analysis before committing resources, and R&D, regulatory, and marketing can collaborate on the same brief from the start. The result is a clearer pipeline where the strongest, most viable concepts move forward to formulation faster.
How does Trace One Devex PLM manage cosmetic formulation and recipes?
Formulators build and manage cosmetic formulas with full version control and ingredient-level detail, including bill of materials (BOM) information. Each formula stays connected to supplier raw-material specifications, cost data, and regulatory requirements, so teams can reformulate to meet cost or compliance targets without losing traceability. Every revision is recorded, giving a complete history of how a formula evolved from first trial to approved product.
How does Trace One Devex PLM support cosmetic regulatory compliance?
Trace One Devex PLM centralizes the formula, ingredient, and safety data that sits behind cosmetic regulatory requirements. For the EU market, that includes the data needed to maintain a Product Information File (PIF), declare ingredients using INCI (International Nomenclature of Cosmetic Ingredients) names, and prepare the information required to notify a product through the Cosmetic Products Notification Portal (CPNP) before it is placed on the market under Regulation (EC) No 1223/2009. The same connected data supports US FDA cosmetic labeling requirements. Because the documentation is tied directly to the live formula, it stays accurate as products change.
How does Trace One Devex PLM manage suppliers and ingredient specifications?
Suppliers and internal teams work from the same specifications inside Trace One Devex PLM. Raw-material data, technical data sheets (TDS), and safety data sheets (SDS) are linked directly to the formulas that use them, so when a supplier ingredient changes, the impact on affected formulas is visible immediately. This keeps sourcing, formulation, and compliance aligned on a single version of the truth rather than chasing documents across inboxes.
How does Trace One Devex PLM support packaging development?
Packaging specifications and label data are managed alongside the formula and its compliance requirements, not in a separate silo. That means on-pack ingredient declarations and claims stay consistent with the approved formula and applicable regulations, reducing the rework and relabeling that happens when packaging and formulation teams work from different versions.
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Ingredient Database Integration (COVALO) How does Trace One Devex PLM connect to ingredient databases for cosmetic formulation?
"The entire lifecycle of a product is all together now, so you can trace everything from the beginning to the end of the product’s life. That was a great improvement for everybody involved with the products."
- Manager of marketing systems, personal care company
Implementation
What does cosmetic PLM implementation look like with Trace One?
Implementing Trace One Devex PLM follows a structured, four-phase approach designed for cosmetics and personal care manufacturers:
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Planning and requirements workshop. Map current processes, data sources, and compliance requirements, and define the configuration and success criteria.
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System build and data migration. Configure the platform and migrate existing formulas, specifications, and supplier data into Trace One Devex PLM.
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Testing and validation. Validate formulas, workflows, and compliance documentation with the teams who will use them day to day.
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Launch and rollout. Go live, onboard users across sites, and transition to ongoing support.
Enterprise cosmetics implementations typically run 9 to 18 months, depending on scope, the number of sites, integrations, and the complexity of the data being migrated.
Why choose Trace One Why do cosmetics manufacturers choose Trace One Devex PLM for product lifecycle management?
Cosmetics and personal care manufacturers choose Trace One Devex PLM to bring formulation, compliance, supplier, and packaging data into one connected system — covering the full New Product Development and Introduction (NPDI) process from formulation to market launch. Instead of reconciling versions across spreadsheets and email, teams work from a single source of product data, with regulatory documentation tied directly to the live formula.
With Trace One Devex PLM, cosmetics manufacturers can:
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Manage formulas, ingredients, and BOMs with full version history and traceability.
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Keep regulatory documentation aligned with the current formula as products change.
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Collaborate with suppliers on specifications inside one shared system.
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Connect packaging and labeling data to the approved formula to reduce rework.
See how customers use Trace One Solutions Featured Use Cases
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Cosmetics and Personal Care
Explore how a beauty brand incubator maximized brand expansion with Trace One Devex PLM
Discover how centralized PLM enabled faster collaboration and supported the expansion of a growing portfolio of beauty brands.
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Cosmetics and Personal Care
See how Shiseido is using Trace One Devex PLM to enhance visibility and traceability
Shiseido, a global, multi-brand cosmetics manufacturer, uses Trace One Devex PLM to harmonize its way of working in key functional areas from development to packaging to brand to product and marketing.
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Cosmetics and Personal Care
Find out how a global health, nutrition, and personal care company shortened their time-to-market with Trace One Devex PLM
A global health, nutrition and personal care company shortened time to market and improved product portfolio management with Trace One Devex PLM.
Our customers include Trace One is trusted by over 9,000 global brands
This includes world-leading brands in the food & beverage, cosmetics & personal care, and specialty chemical industries like Barilla, Suntory Global Spirits, Brown-Forman, Bacardi, Ferrero, McCormick, Lindt & Sprüngli, Ghirardelli, Innocent, Ahold Delhaize, Tesco, Carrefour, Monoprix, Campari, Moët Hennessy, UNFI, AAK, Naos, Glico, Europastry, Continental Mills, Sensient, Francap, and Franprix.
Frequently Asked Questions
What is cosmetic PLM software?
Cosmetic PLM (Product Lifecycle Management) software is a centralized platform that manages every stage of developing a beauty or personal care product — from formulation and ingredient compliance through supplier collaboration, packaging, and launch. It replaces spreadsheets and disconnected tools with a single connected record, helping manufacturers develop compliant products faster and with full traceability.
How does PLM help with EU cosmetic regulatory compliance?
The EU Cosmetics Regulation (EC) No 1223/2009 requires manufacturers to maintain a Product Information File, declare ingredients using INCI names, and notify products through the Cosmetic Products Notification Portal (CPNP) before sale. PLM software centralizes the formula, ingredient, and safety data behind these requirements, so the documentation stays accurate and traceable as formulas change.
What is a Product Information File (PIF), and how does PLM help manage it?
A Product Information File (PIF) is the dossier the EU Cosmetics Regulation requires for every cosmetic product — covering its description, safety assessment, manufacturing method, and ingredient data — and it must be kept accessible for ten years after the last batch is placed on the market. PLM software helps assemble and maintain the formula and supplier data that feeds the PIF.
How does cosmetic formulation management software work?
Formulation management software lets R&D teams build cosmetic formulas with ingredient-level detail, version control, and bill of materials (BOM) information. It connects each formula to supplier specifications, cost data, and regulatory requirements, so teams can reformulate to meet cost or compliance targets without losing traceability of how the formula evolved.
What is the difference between cosmetic PLM and ERP?
PLM (Product Lifecycle Management) manages how a product is developed — formulas, specifications, compliance, and packaging — before it goes into production. ERP (Enterprise Resource Planning) manages the business operations that follow, such as inventory, manufacturing, and finance. Cosmetics manufacturers often use both, with PLM feeding approved product data into ERP.
How long does cosmetic PLM implementation take?
Enterprise cosmetics PLM implementations typically take 9 to 18 months, depending on the number of sites, the volume of formula and supplier data to migrate, and integration with existing systems. A structured approach — planning, system build and data migration, testing, and rollout — keeps the project on track.
About Trace One
Trace One is a global provider of AI-native Product Lifecycle Management (PLM) and regulatory compliance software for the food & beverage, cosmetics & personal care, and specialty chemical industries. With more than 30 years of industry expertise, Trace One is the product development and compliance partner to over 9,000 brands worldwide, helping companies develop, launch, and manage remarkable products faster. Purpose-built for formula-based product development, the platform connects the entire product lifecycle from ideation to launch, with integrated regulatory intelligence spanning 170+ countries. Learn more at traceone.com.